| Program Notes Fall/Winter '98/99 |
Field Notes A Fact Sheet Sharing Practical Results from USDA Sustainable Agriculture Research and Education Projects in the North Central Region No. 2, Swine Production Definition
and Benefits Alternative hog production systems, such as hoop houses, deep-bedded systems or pastured hogs offer a variety of benefits: Lower investmentLower energy costs Flexibility and versatility Healthy hogs Pleasant working conditions Less odor Solid, composted manure Possible market premiums Years ago, pigs foraged in pastures, spending days digging dirt and nesting with family units. Farmers used animal husbandry skills to finish hogs to healthy market size. Today, most swine are raised in confinement buildings in small pens with concrete slatted floors operated primarily by corporations. According to the Center for Rural Affairs, between 1982 and 1996, the U.S. gained 10 percent more hogs, but lost 67 percent of its pork producers. In North Carolina hog numbers increased by 433 percent between those same years while hog producers declined by 77 percent. Hog production has shifted from operations with less than 1,000 head to those with 2,000 or more. To many innovative producers and researchers, the change in the swine industry, coupled with depressed prices, is a challenge to raise pigs in a different manner mixing the best of yesterdays hog production with high-tech management to maximize profit. Iowa State University (ISU) animal scientist Mark Honeyman has been investigating low-cost, management-intensive hog production systems, such as hoop structures, Swedish-style deep-bedded systems, outdoor hogs, and combinations of the three. Results of his and other research have the potential to put the individual pork producer back into a sustainable hog production system. Hogs in Hoops Iowa producer Steve Weis had misgivings about investing in a hog confinement building when he needed a new finishing facility. So he built three hoop shelters for less than the price of one confinement facility."The biggest advantage of hoops is price. That jumps right out at you," Weis said. Originally developed in Canada, hoop shelters are arched metal frames covered with a UV-resistant, polyethylene tarp. Wood sidewalls are 4 to 6 feet high. When used to house swine, hoops have earthen floors deep-bedded and cleaned after a group of pigs is marketed except for a feeding and watering area on a concrete slab. Ends of the hoops are left open for natural ventilation and adjusted for winter weather. The building is typically 30 feet wide by 72 feet long with a maximum capacity of 180 to 200 hogs. The popularity of these Quonset-shaped buildings is rising, with more than 1,000 hoop structures recently built in Iowa, and many others popping up in dry, windy climates. Weis purchased his hoop structure, easily assembled by his family members, for about $11,000, or $65 per head (compared with up to $200 per head for confinement facilities). Overall production costs in hoop houses have been reduced by approximately $4 per hog, according to the Appropriate Technology Transfer for Rural Areas (ATTRA). "Versatility is another major advantage," Weis said. "You are not locked into raising hogs in this building. You can use it for machinery or hay storage, or other livestock." Weis finishes hogs in his hoop buildings, but has plans for farrowing and growing pigs in a system where hogs stay in hoops from weaning through marketing. Other advantages farmers have found with hoops include: lower pig stress, worker comfort, easily achieved all in/all out management, less odor, and healthier pigs. Weis added, "It looks like health will be much better in my hoops. And stress is obviously lower. The first thing hogs do when they get in that hoop is just run and chew on the bedding. You see the same need in confinement buildings, but they cant run and have nothing to chew on but tails." Weis said that he worms his pigs, and parasites must be carefully monitored due to the dirt flooring in hoops. "The biggest challenge for me has been finding a source of bedding thats plentiful and as cheap as possible," said Weis, who received a 1996 SARE producer grant to investigate a hoop system. "You need material close to your farm, and its very important to get it baled." Most producers report using nearly 200 pounds of bedding per pig marketed. Weis has used corn stalks, millet, soybean straw and even paper to bed his swine. Deep bedding not only provides an attractive environment for hogs, but also a source of heat in the winter bedding temperature in hoops is at least 80º F and air temperatures are 5º to 10º F warmer than outside temperatures. More labor may be needed to manage bedding, but Weis said his manure management takes no more time than in a confinement facility, even with a 2 to 3 foot bedding pack in the winter months. "You have a lot more alternatives with composted bedding than with liquid manure. You can spread the compost, and the odor is not nearly as bad," Weis said. In feeding his hoop hogs, Weis found that his Average Daily Gain (ADG) is comparable to confinement production; however, feed efficiency (FE) of hoop-raised swine has been poorer. ISU reported up to 10 percent lower FE in cold seasons. But Weis said that back fat and yield of his hoop hogs were the same as confinement hogs with higher feed intake. "Hoop owners do things differently. Theres no right way to do it, and innovation is key," Weis said. For example, he has placed laying hens around his hoop structure for fly control. Mark Honeyman, who received a 1995 SARE grant to investigate alternative hog production, added, "Weve only known about hoops for five years, so studies are still being done. But I am fascinated with these tents that came out of Canada and blew apart our paradigm of confinement swine production." In an old, remodeled hog building, piglets chase each other through mounds of straw. Some opt for a nap in a soft nest while their mothers calmly sleep and feed in-between communally nursing their litters. This is the serene scene at an ISU farm demonstrating Swedish-style swine production.In the 1980s, Swedish farmers developed a deep-bedded swine nursing and weaning system to comply with restrictive animal welfare laws and a ban on subtherapeutic antibiotics. Called Västgötamodellen, for the Swedish area in which it was developed, this system relies on straw, pigs natural behavior, group housing and keen animal husbandry. Recently, Swedish techniques have been transported to the U.S. Looking for an income-generating practice that would allow him to quit his off-farm job and help support three families, Nolan Jungclaus established a Swedish-style system on his Minnesota farm in 1995. With Honeyman and other researchers and farmers, he traveled to Sweden to look at the systems firsthand. He found that Swedish farmers fit the system to the animal rather than the animal to the system. In doing so, hog producers must have excellent stockmanship skills, an appreciation of pig behavior, attention to detail and a desire to work with pigs in a more natural environment. The two versions of Västgötamodellen are Ljungström, farrowing in individual pens in a farrowing room and transferring sows and litters to a group nursery when pigs are 14 to 20 days old; and Thorstensson, farrowing in temporary wooden boxes in a group room with removal of boxes when pigs are seven to 10 days old. Nolan and Susan Jungclaus received a 1994 SARE producer grant to remodel an existing 36-by-60 foot machinery pole shed to accommodate four phases of Thorstensson swine production: breeding/gestation, farrowing, nursery, and growing. After their first year of production, the Jungclauses decided that their set-up would eventually be a profitable, environmentally safe, and family friendly way to raise hogs. Gilts start litters in temporary, but roomy "nesting boxes," which are removed after about one week, when sows and piglets are free to roam the large room together. In a typical Swedish system, sows should farrow within five days for optimum group lactation. At weaning, the piglets stay in the building and sows are moved. The Jungclaus hogs are blessed with ventilation from intake and exhaust fans, plenty of space (the equivalent of about 80 square feet per sow and litter), and quiet surroundings where they can exhibit natural desires to nest and live in family units. This environment produces a happy, healthy pig, free of antibiotics, and provides the Jungclauses with a clean, healthy working environment. Nolan said the system allows him to farm with his children, who are often found romping with piglets. With the Swedish system requiring about 2 tons of straw per sow per year, manure handling can be time-consuming. Bedding is cleaned out in 3-month intervals for gestating sows and can reach a depth of up to 2 feet. High straw to manure ratio is crucial to induce composting, which reduces disease problems, improves hygiene and puts the Jungclauses on good terms with neighbors who would rather not smell liquid manure. Pig mortality can be problem, but a watchful eye from the farmer and culling bad mothers can help alleviate the lay-ons. A "farmers eye" is also necessary in battling infection and disease without the use of antibiotics. In general, the Swedish system requires more management, observation and planning than a conventional system, but labor averages only about 18 hours per sow per year. And repairs, cleaning, moving, medicating and assistance at farrowing is lower in the Swedish system. "Its a higher management system than a confinement system," Nolan said. "But I dont think thats bad." In 1937, Tom Frantzens father bought 80 acres and started pasture farrowing hogs. More than sixty years later, Frantzen, a northeastern Iowa farmer, continues a contemporary version of his dads system. Frantzen farrows smaller groups of more sows on strip crops. "Underground watering systems and electric fencing have really changed pasture farrowing in the past 50 years," Frantzen said. "But farrowing hogs on pasture has always provided a healthier, cleaner place to work and raise pigs with limited labor. Theres no manure to haul, and its naturally disinfected." Frantzen, who has received several SARE producer grants, has 335 acres of diversified crops, a stock cow herd, and a farrow to finish hog operation, which provides the bulk of economic return in his integrated system. Pasture farrowing requires simple, portable housing (huts), a watering system, portable electric fencing and feeders. Structures are dispersed over several acres. Pigs and huts can be moved with a tractor, loader, hydraulic cart, or all-terrain vehicle. Investigations by ISU found that pasture farrowing provides lower initial and annual costs for capital improvements, lower energy costs, fewer manure handling/storage problems, slightly poorer weight gain and FE, added bedding costs, and minimally higher labor costs. However, Frantzens project proved that his pasture farrowing system is productive with less labor than ISU estimates. "One of the things I want to dispel is that pasture farrowing is labor intensive," he said. "Theres no manure to haul. As we rotate sows, nature cleans up with less labor." ISU found that overall, fixed costs of outdoor pasture operations were 30 to 40 percent lower than confinement systems. Total costs were about 5 to 10 percent lower on pasture. Frantzen has estimated that it costs him only $15 to produce a 40 pound pig. "You arent going to see high production per pig per year when youre pasturing hogs, but profit per acre is very high," Frantzen said. "Thats what we should be looking at anyway." After rotating gestating sows on pasture, Frantzen stocks nearly 100 farrowing sows on about 14 acres. He farrows half his sows on strip crops and the other half in hoop house huts, finishing them all in hoops. "If you have 10 or 12 sows or more in a group, you get too much exposed soil. When going to a half dozen hogs you maintain ground cover," Frantzen said. "And its a lot easier to manage a half dozen than a larger group." A variety of farrowing huts are available; Frantzen uses a modified A-frame design. Primary considerations for huts include ability to moderate temperature extremes, keep pigs dry and draft free, and minimize pig crushing. Frantzen stresses that huts should be at least 50 square feet and not oblong to minimize lay-ons. Bedding in huts could include low-quality grass hay, whole or ground corn cobs, baled corn stalks, shredded paper, or straw. Pasture-farrowed hogs can feed on row-crops or on pasture. Frantzens rotation includes underseeding oats with clover then pasture farrowing there after combining the oats and baling the straw. He then plants corn the following year. In the fall, his sows and gilts graze corn and soybean stubble. Frantzen has been happy with pig health, and it has been documented that pasture farrowers have lower swine health expenses than producers using confinement systems. However, outdoor herds need a rigorous parasite control program. Disadvantages of pastured pigs include adverse weather conditions and predators. However, when taking into account lack of handling manure, less odor problems, flexibility to expand or downsize, low overhead and production costs, healthier pigs, and outdoor working conditions, some producers may opt to turn their pigs out to pasture. "Alternative systems are pig friendly, people friendly, community friendly and environmentally friendly," said Honeyman, who has been exploring alternative hog production systems for a decade. He suggests that mid-sized family farmers and risk-averse, part-time or beginning farmers would fare well in alternative swine production. In his work, he has found that alternative systems can be cost competitive with hog confinement systems under the right circumstances. A hog producer must take a self-inventory and make sure he or she enjoys working with animals, has access to high-quality bedding, is located in a proper climate and wants to integrate hogs into his or her farm system. Producers must also be willing to relinquish some control to nature. In his travels through Europe, Honeyman found a different attitude towards farming systems. "Americans have a mindset of wanting to control nature, and we are capitalists. We often solve problems with capital, automation and technology while some Europeans tend to work with nature and solve problems with management," Honeyman said. Honeyman is beginning to gather more research data on alternative swine production, as he explores coupling various systems. Honeyman added, "Alternatives have lower fixed costs and higher variable costs, but the latter are usually things that farmers can raise; most producers are short on capital. If we want an agriculture that is family-based, entrepreneurial, and moderate-sized, we have to have it structured to be flexible with less permanence and investment." -November 1998 For more information on these and other sustainable agriculture grants, contact the NCR-SARE office.
For more information on alternative swine production: NCR-SARE: Full project reports. Marlene Halverson, University of Minnesota, 612-669-8105, 507-645-4939 (fax), halv0030@tc.umn.edu Iowa State University: Mark Honeyman, 20 Curtiss Hall, ISU, Ames, IA 50011, 515-294-3849, honeyman@iastate.edu AND Leopold Center for Sustainable Agriculture, 209 Curtiss Hall, Ames, IA 50011-1050, 515-294-3711, leocenter@iastate.edu.ATTRA (Appropriate Technology Transfer for Rural Areas): PO Box 3657, Fayetteville AR 72702, 800-346-9140, askattra@ncatfyv.uark.edu. Sustainable Farming Connection: Go to Livestock link. Center for Rural Affairs: 101 S. Tallman St., PO Box 406, Walthill, NE 68067, 402-846-5428, info@cfra.org.Land Stewardship Project: 2200 4th St., White Bear Lake, MN 55110, 612-653-0618. Organic Valley/CROPP Cooperative: Pork marketing group. 507 W. Main St., PO Box 159, La Farge, WI 54639, 608-625-2602.
News and Announcements from the USDA SARE Program in the North Central Region, Fall/Winter 1998/99 Educators: Time to Apply for Grants Educators: Time to Apply for Grants Do you have experience and knowledge in teaching sustainable agriculture? Are you interested in creating innovative training programs or educational projects? If so, we invite you to investigate our most recent grant opportunity.NCR-SAREs Professional Development Program (PDP) will have nearly $500,000 for educational projects that share sustainable agriculture information with Extension Service and Natural Resources Conservation Service (NRCS) personnel. Competitive grants will be given to develop and deliver sustainable agriculture in-service training programs. Projects with a multi-state scope involving a diverse group of teachers, especially farmers and nonprofit groups, are encouraged. Past projects have included: a program for educators and bankers on the benefits of Management-Intensive Grazing in Wisconsin; training in soil quality and whole-farm planning in Ohio; sustainable agriculture distance learning in the Dakotas; video training with decision case studies in Minnesota; and a legal guide for farm marketers in Iowa. Applications are available Dec. 4, 1998, and proposals are due Feb. 12, 1999. Call 402-472-7081 or send e-mail to receive the proposal form. The PDP Call for Proposals will also be available online. Producer Liaison Tours Regional Projects If you saw a green Ford pick-up with Nebraska plates in your area this summer and early fall, it could have been our program coordinator for field operations. Beginning in early July, Ken Schneider goes on the road to visit as many active Producer Grant Program projects as he can until mid-November. Ken has logged nearly 70,000 miles in the past five summers. Modest about his vast agricultural knowledge from 30 years on a western Nebraska farm/ranch, he said, "The interesting thing for me has been to visit and exchange ideas with producers. Its really been a learning experience, and Ive also had the opportunity to pass on some information Ive gained." Kens travels this season have taken him to a variety of SARE producer projects. In South Dakota, he visited Ann Krush on the Rosebud Indiana Reservation. Krush directs a producer grant to educate young Native Americans and their families about gardening. Southeastern Kansas rancher Diana Endicott gave Ken a grand tour of her marketing venture. Endicott grows and sells "natural beef" to a retail grocery chain in Kansas City, Mo. Customers can get coupons for her fresh beef by filling out an in-store computer survey, which Endicott tabulates to gauge consumer opinions about her product. A stop in rural Minnesota took Ken into cyberspace, where several farmers partnered with SARE to put their products online (see www.prairiefare.com). A SARE grant and Kentucky bluegrass seed production helped farmer Dan Laursen diversify his wheat and edible dry bean operation. Ken visited Laursens western Nebraska farm this summer. Producer grant project visits not only help us analyze and share results of SARE research and demonstration, but also allow us to feel the pulse of our rural areas through Kens insights. Thanks to many of you who have participated in these grants. For more information about funded producer grants or applying to the Producer Grant Program, contact Ken at 402-472-0809 or send him e-mail. SARE Resources Help Support Winter Meetings The end of harvest season allows some farmers time to reap information from winter meetings.Whether the gathering is sponsored by local Extension offices or regional agricultural organizations, knowledge abounds from farmers, researchers, educators and others ready to share results of summer trials and demonstrations. If you are in charge of hosting a meeting, you may be interested in reserving the NCR-SARE display or tapping into our Speakers Bureau funding. We can ship the display -- free of charge -- to any location in the North Central region. With photos, informational text panels and a graphic depicting "sustainability," the display can offer a colorful addition to your meeting. Publications and brochures are included. We can also help sponsor out-of-town speakers for half the cost, up to $500 per speaker. For more information on the display, Speakers Bureau or other NCR-SARE resources for winter meetings, call 402-472-0265 or send e-mail. Happy information gathering! Meet your NCR-SARE Representatives The SARE program is unique in the USDA with its regional approach to competitive grant- making, which helps us meet local needs. Administrative Council members, supported by expertise from a Technical Committee, set NCR-SARE policy and recommend projects for funding.The NCR-SARE program Council members represent all North Central states: Illinois: Deborah Cavanaugh-Grant (Cooperative Extension CE); Indiana: vacant; Iowa: Dan Specht (farmer); Kansas: Alan Schlegel (Land Grant Research LGR); Michigan: Ben Bartlett (CE); Minnesota: Bill Wilcke (LGR); Missouri: Ron Macher (farmer); Nebraska: David Baltensperger (LGR); North Dakota: Patrick Carr (LGR); Ohio: Peter Bierman (CE); South Dakota: Doug Zalesky (CE); Wisconsin: James Goodman (farmer). NCR Council members also represent regional agencies and institutions: CE: Daryl Buchholz; National SARE Professional Development Program (PDP): Jerry Dewitt; Agricultural Research Service: Adrianna Hewings; State Department of Agriculture: Christine Lietzau; Natural Resources Conservation Service: Jeffrey Vonk; Environmental Protection Agency: Harry Wells; Agribusiness: John Hirzel; Non-Profit Organization: Renee Hunt; Geological Survey: Fred Madison. The Council includes past chair David Swaim, Technical Committee co-chairs David Macarus and Helene Murray and Jill Auburn, SAREs national director. For more information on your representative, contact the NCR-SARE office. New Project and Product from National SARE and SAN Our Washington, D.C. office is abuzz with activity ... 1,000 Ways to Sustainable Farming is a project that seeks to explore and refine the definition of sustainable agriculture by profiling successful sustainable farmers and ranchers. In addition to describing farming practices, the case studies will detail the effects of practices on farm profitability, quality of life, rural communities, and the environment.Craig Cramer, former editor of The New Farm magazine and Webmaster of the Sustainable Farming Connection Website, is the project coordinator. Cramer works under the direction of John Ikerd, agricultural economist and coordinator of the Sustainable Agricultural Systems Program at the University of Missouri-Columbia. For more information about the project, including how to nominate a farmer for a case study, see 1000ways.baka.com or send e-mail to Cramer. Join the ranks of farmers and ranchers who have broadened their scope of crops and livestock for higher profits and productivity. A new 12-page bulletin from SAREs Sustainable Agriculture Network (SAN) -- SAREs outreach arm -- offers practical information about how to diversify. Diversifying the Agricultural Landscape features methods of choosing and growing alternative oilseeds, legumes, cereal grains and other specialty crops. This free publication also details agroforestry practices such as alley-cropping, windbreaks and buffer strips. A section on cover crops rounds out the bulletin. Contact the NCR-SARE office for your copy.
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